Plastic toll processing refers to the process outsourcing manufacturing operations to a specialized industrial polymer manufacturing at a small fee. As a manufacturer, you have to supply the toll processing company with the ingredients or raw materials as well as the formula for the product. The toll processing company will process the materials to produce the desired product and then package these and ship them back to the manufacturer. The process is preferred by companies which may not have the equipment to carry out manufacturing according to the best standards and is a way for these companies to cut down on costs. The cost of plastic toll processing is generally calculated in the form of dollars per pound of the raw materials which have been processed.
Selecting a reliable plastic toll processing services should not be taken casually at least if you want a quality end product that will give you a competitive edge in the marketplace. Do not necessarily go for a toll compounding company simply because it is the cheapest or closest to you. During the toll processing, the toll processor will almost be like an extension of your company. They have to be your quality partners in order to ensure you are delivering on the expectations of your customers.
If you have found an industrial polymer manufacturing company that is good in engineering plastic materials, you need to perform a thorough review of their procedures. Look at their quality control and quality assurance measures that are in place. Whether you do your processing in-house or outside the company through outsourcing, there is always the potential for problems so you should anticipate that. For more information, please read pvc polymer suppliers.
It takes highly experienced and diligent companies to anticipate these problems and put in quality measures that will prevent or minimize contamination, avoid off spec material, late shipments of the consignment as well as the lack of precision in the manufacturing process. Traceability is important in the manufacturing process and this should be tracked from the time of arrival of the raw materials from the manufacturer to the time of departure of the finished products back to the manufacturer. Many reputable custom plastic toll processing companies follow this standard procedure when it comes to toll compounding.
In order to ensure you are working with the right company, it is advisable to visit the toll processing plant if that is feasible. A direct visit will give you a very clear picture of the manufacturing facilities as well as the professionalism of the technicians at the industrial polymer manufacturing facility which will eventually impact the overall quality of the finished product. Under very qualitative plastic toll processing, a feasibility study is generally required so as to determine the pricing in case you are looking for continuous runs or large batches of processing.
It is good to have very detailed specifications regarding the variables of the processing such as the temperature limitations, the maximum allowed the size of particles, bulk density, moisture content amongst others. Supplying detailed specs for the toll processing is going to speed up the testing procedure.
You can unlock great benefits by contracting companies that have great knowledge as well as engineering experience when it comes to plastics processing. They will be able to provide a vast array of toll processing services such as blending of the raw materials, coating, screening, treating as well as packaging. It is also good to work with a toll processor that is ISO certified and accredited which will guarantee you the best in class in toll compounding.
Contract a company that has the expertise and which will make your life easy, give you the competitive advantage, cut down on your risks and contribute positively to your bottom line. You can visit http://www.sespoly.com/services/toll-compounding/ for more details.